HangZhou Suijin machinery Technology Co,.Ltd is a profational manufacturer in HangZhou city, our main process is investment casting/precision casting and machining, for casting process, we have 2 kinds of production line, 1 is precision casting, another is water glass with competitive cost.
Apart from the investment casting workshop and machine workshop, we also provide the CZPT parts to meet the requirement for varial demand from our customer.
Our company got the ISO9001 and IATF16949 certification, and aslo we are awarded the new high-tech enterprice by Chinese government, and we have more than 20 patent.
• More than 10 years experience on casting and machining
• Advanced inspection equipment to ensure the tolerance
• Flexible PO QTY to meet customer demand
• Professional engineers in casting and machining
• Competitive price and exllent parts quality
• Nearby HangZhou port, on-time delivery
HangZhou suijin machinery technology can provide the ODM&OEM service for customer, and main is ODM, we can manufacturing the customized parts according to 2D&3D, we have professional R&D team can take part in ealier development phase of the project.
AVALIABLE MATERIA & SURFACE TREATMENT
|High Chromium Cast Iron
|Low carbon steel
|Duplex Stainless Steel
|Ductile Cast Iron
• Exhaust inlet/outlet cone • Shift sleeve • Fuel rail bracket
• Tempreture sensor boss • Mounting Brackets • Oxygen sensor boss
• Brake balance block • EGR sensor boss • Exhaust valve body
• Mounting Base • Mounting plate • Bearing Covers
• Coupling • Grount sleeve • Sprockets
• Handle • law glass curtain wall accessories • Side Plates
AGRICULTURAL MACHINERY PARTS
• Tooth Blocks • Track shoes • Bucket Teeth
• Track Links • Clamping • Mounting Brackets
• Lifting Eyes • Quick Joint • Trencher Tooth
• Star handle • Door hinge • Folding Dock Cleat
• Mirror Polished Mooring • Hollow base boat rope cleat • Mounting Brackets
• Valve body • Explosion-proof valves • Pipe fitting
The casting part is wildly use in the industries, such as rail&transit parts, bicycle parts, casting impeller, food machine sorting components, solar mounting system parts, container safety parts, Electronic lock body, robot parts and so on, we have more than 20 patents related to this kinds of project in production.
Our company also equiped advance inspection equipment to meet the inspection requirement of the parts, so that we can sure the part can have a good quality.
MAIN EQUIPMENT LIST
|Magnetic defect inspection
|HB hardness inspection
|Ultrasonic defect inspection
|HR hardness inspection
|Dye penetrant inspection
|100% Thread inspection
|Are you factory or trading company?
|We are factory located in HangZhou city, China
|What kinds of language is avaliable?
|English, Chinese, except email cummunication, we are ok with video meeting and calling.
|How should I place an order?
|We are receive the PO and production drawing by email.
|Which shipping methed is ok for you?
|Normally shipping by sea and train is use for mass production order delivery.
DHL,TNT,FedEx, UPS,EMS air shipment is use for sample delivery.
|How can I contact you?
|You can contact us by email, and also we can chat by Skype, Teams, WhatsApp, Facebook.
|What kinds of drawing format can be use?
|PRO/E, Auto CAD, CZPT Works, IGS, UG, CAD/CAM/CAE, STEP.
|Which packing material do you use for sea shipping?
|For sea shipping, we will packaging with European standard wooden pallet.
The parts will packing with PE bag inside the carton box.
|How do you deal with the RFQ?
|Sales receiving the RFQ—Feasiblity study meeting with R&D engineer—Feed back technical issues with Customer—Sales quoted
|Thermal Gravity Casting
Types of Couplings
A coupling is a device that connects two shafts together. It transmits power from one end to another and is used for joining rotating equipment. A coupling is flexible and can accommodate a certain amount of end movement and misalignment. This allows for more flexibility in applications. Various types of couplings are available, and each one serves a specific purpose.
There are many types of shaft couplings, and they are used in a wide range of applications. The type you need depends on the torque, speed, and horsepower you need, as well as the size of the shaft and its spatial limitations. You may also need to consider whether the coupling will accommodate misalignment.
Some shaft couplings are flexible, while others are rigid. Flexible couplings can accommodate up to two degrees of misalignment. They are available in different materials, including aluminum, stainless steel, and titanium. They can also be known by different names, depending on the industry. Some couplings can also be used in a single or multiple-shaft application.
The first type of shaft coupling is a rigid coupling, which consists of two parts that fit together tightly around the shafts. These couplings are designed to have more flexibility than sleeved models, and they can be used on fixed shafts as well. The flanged coupling, on the other hand, is designed for heavy loads and is made of two perpendicular flanges. The flanges are large enough to accommodate screws and are generally used with heavy-duty applications.
CZPT shaft couplings are a great choice if you’re looking for a shaft coupling that delivers high performance, durability, and low cost. These metal disc-style couplings provide low backlash and high torsional stiffness. Their high misalignment tolerance reduces reaction loads on connected components, which makes them ideal for high-speed precision applications. Available in single and double-disc models, they have torque ratings of up to 2,200 in-lbs. (250N) and are available in fourteen sizes.
When using shaft couplings, it is important to choose the right type for your application. Backlash can cause a shaft coupling to break or become unusable. In order to prevent this from happening, you should replace worn or loose parts, and ensure that the hub and key are evenly positioned with the shaft. If you’re using a shaft coupling in a motion-control system, it is important to keep the torque level consistent.
Flexible couplings are a type of coupling used to connect two shafts. They are made of rubber or plastic and allow for axial movement of the connected equipment. They do not require lubrication and are resistant to fatigue failure. Flexible couplings are useful for a number of applications. A common type of flexible coupling is the gear coupling, which has gear teeth inside its sleeve. Another type of flexible coupling is the metallic membrane coupling. A metallic membrane coupling is flexible due to flexing metallic discs.
One major disadvantage of flexible couplings is their inability to fit certain types of pipe. This is because most couplings need to be stretched to fit the pipe. This problem is often the result of a change in pipe technology. Traditionally, drain and soil pipe is made of ductile iron or cast iron. Today, most pipes are made of PVC, which has a larger outside diameter than either cast or ductile iron. Because of these changes in pipe technology, many coupling manufacturers have not updated their mold sizing.
Flexible couplings can be either metallic, elastomeric, or a combination of the three. While there are some common characteristics of each type, you should always consider the tradeoffs of each type before choosing one. Generally, the most important considerations when selecting a flexible coupling are torque, misalignment, and ease of assembly and maintenance.
Flexible couplings are used in a wide range of industries. They are useful for connecting two pipes to ensure torque transfer. Although the types available are different, these are the most adaptable couplings in the market. They can withstand movement, vibration, and bending without causing any damage to the piping.
A clutch coupling connects two rotating shafts by friction. The clutch engages power when the engine is running, disengaging power when the brake is applied. Clutch couplings are used in applications where the speed of a machine is variable or where continuous service is required. The clutch can transmit power, torque, and axial force.
Clutch couplings come in a variety of styles and configurations. Some couplings are flexible, while others are rigid. Flexible couplings are available in a variety of materials, including stainless steel and aluminum. Some couplings also have a non-backlash design, which helps compensate for misalignment.
Clutch couplings may be synchronous or asynchronous. Synchronous couplings engage and disengage automatically when the driven machine exceeds its output speed. These couplings are synchronized by a synchronizing mechanism. When the output speed is exceeded, the synchronizing mechanism initiates the engagement process. The synchronizing mechanism does not engage or disengage when the output speed drops.
High speed clutches are available from a variety of manufacturers. Some manufacturers offer OEM assembly, repair services, and third-party logistics. These manufacturers serve the automotive, chemical, food, and wood industries, as well as the oilfield and material handling industries. Custom clutches can be manufactured for specific applications and can be fitted with additional features, such as precision machined teeth or keyway slots and grooves.
Couplings are available in PCE, C/T, and metric bores. Typically, the size of the input and output shafts will determine which type of coupling is needed. In addition, clutches may be configured for intermediate or high speeds, depending on the required torque.
Clamped couplings are commonly used in a variety of industries. They can be used in medical equipment, dental equipment, military equipment, laboratory equipment, and in precision industrial controls. They are available in a wide variety of sizes and keyways. This type of coupling offers a number of advantages, including ease of installation and quick and easy replacement.
A clamp coupling connects two parts by compressing them together. The clamping elements can be formed in a variety of ways, but they all have a gap between their surfaces. This friction squeezes the two parts together, much like pulling two rubber gloves apart. This type of coupling is also useful for joining two hoses or piping units.
Clamped couplings are designed with a single or double clamping shaft. The clamping parts are mounted in two halves and are held together by eight socket head cap screws. They offer high torque capacity and require little installation space. Their high rigidity ensures good positioning accuracy, making them ideal for dynamic drives. In addition, they are wear-free and offer simple radial assembly.
The invention relates to a method and system for clamping pipes to a tank vessel. This invention also relates to a method of loading and unloading tank vessels. The method can be used in oil production platforms and other platforms. A single point mooring method is also used in oil production platforms.
Clamped couplings can also be flexible. They can join two shafts together while allowing a small amount of end movement and misalignment. These couplings may also be used in the assembly of motors and gearboxes.
CZPT couplings are designed to be flexible, allowing them to accommodate misaligned shafts and transmit torque in either direction. They are made with three discs, two hubs, and a center that are arranged with grooves and fins. These features allow for two degrees of freedom during assembly, and can accommodate misalignment of up to 5% of the shaft diameter.
CZPT couplings have many uses. For example, they can be used to join two parallel coaxial rotating shafts. Their ability to transmit torque at the same rotation mechanism and speed makes them ideal for applications where electrical currents may be a problem. Because the couplings are not made of metal, they are electrically isolated. Designers should test their couplings during the prototype stage to ensure they are working properly.
The CZPT coupling consists of two hubs with one slot on each. An intermediate disk is located between the two hubs. The discs are used to reduce or prevent wear on other machine parts. CZPT couplings are inexpensive and easy to replace. They also have electrical insulation, which makes them easy to repair or replace.
CZPT couplings are a popular choice for stepper motor-driven positioning stages. The plastic center disc offers electrical isolation and absorbs shocks from frequent start/stops. These couplings are available in through-hub and blind-bore styles and can be installed in many applications.
CZPT couplings also allow for small degrees of shaft misalignment. This allows them to function in systems where shaft access is limited. They are easily removed without tools.
editor by CX 2023-05-23
Variety: Equipment Flex Coupling
Utilized: Atlas Copco
Certificate: iso 9 replace by Coupling Element 16148738 applies to the screw air compressor GA ninety-160,807,1410 New.
- Very good commencing overall performance can alter the load starting of the motor to no-load beginning, so as to realize the soft starting of the operating device, minimize the present in the course of starting and lessen the commencing power intake.
- Preserve electrical vitality and tools price, which can remedy the unreasonable circumstance of the big horse-drawn trolley with load beginning device, preserve the motor capability, improve the power element and motor performance of the grid, reduce reactive energy decline, preserve electrical vitality, and simplify the motor starting up tools and minimize gear cost.
- The transferred torque can be modified, straightforward to achieve overload safety.When the doing work equipment is overloaded or jammed, the metal ball kind protection coupling will slip routinely, which can stop the motor from burning out and other elements hurt.
- Besides for the beginning and braking levels, the main and pushed areas of the metal ball safety coupling have no pace variation, no friction reduction and high transmission effectiveness.
- Nonmetallic elastic elements are adopted in the metal ball sort protection coupling, which can compensate the offset of the linked 2 axes inside of a particular selection, with a modest volume of buffering and damping.
- Reliable procedure, secure overall performance, practical set up, disassembly and servicing.
Determining the correct kind of versatile coupling commences with the pursuing examination of the application:
- Key mover kind (motor, diesel engine, and so forth.) of the generate side of the program
- Genuine horsepower and/or torque requirements, not prime motor-rated horsepower (notice the selection of variable torque induced by periodic or unstable masses, worst-case starting masses,
- Generate system inertia relevant to prime mover inertia (data obtainable from tools provider)
- vibration, linear and torsional vibration (seasoned provider or expert can aid you appraise vibration) shaft-to-shaft deviation
- Note the diploma of Angle offset (axis is not parallel) and parallel offset (length among axis centers when axes are parallel but not aligned)
- Also observe regardless of whether the generate/pushed models share the very same floor axial (inside of/outside) axial movement,
- regardless of whether they share distance (the length between the push finish and the driven axis), and any other area-connected restrictions.
We are CZPT to offer you a extensive assortment of specific couplings, which are primarily based on your samples or drawings.
Because of to the refinement of generation functions and the substantial-finish engineering, we have been CZPT to make substantial-quality Rubber Coupling, Trolley Wheel, Flexible Coupling, Flexible Rubber Coupling, Industrial Rubber Coupling, Star Coupling, CZPT type Coupling Spare and other products, widely utilised in industrial purposes.
All these merchandise are tested and checked in opposition to the set top quality parameters prior to being sent to the consumer. This exhibits that we are willing to offer our consumers with current and perfect merchandise lines to meet up with their distinct requirements. In addition, we also give custom-made answers to provide consumers with a wide selection of space, so that they can pick their favorite goods in accordance to their requirements and demands.
Far more Items for Decide on
This is only a component of the element quantities, many oil separator filters P/N are not shown, in addition there are replacements filters for numerous other air compressor manufacturers.
Now above a hundred,000 high quality filters which includes compressed air filters, Hydraulic Filters and full filter housing assemblies at wholesale reductions. We supply OEM products as properly as high high quality replacements, engineered to precise OEM requirements and assured to match the specific type, suit and perform as the authentic tools. Our organization is dedicated to steady innovation and additional advancement to generate, increase the performance and productivity of excellence, to accomplish the greatest amount of reliability and functionality.
Our company is positioned in the gorgeous coastal town of HangZhou,is a professional manufacturer of air compressor filters and separators,
We repect the business spirit of “steadyfastness,challenging operate and duty” and creat a good company environment primarily based on the operation basic principle of “Integrity,trustworthiness and innovation”.
With the survival thought of “ideal technologies, very good provider and exceptional top quality”,
We often adhere to consumer very first,
aim at serving consumer sincerely and touching client with our service.
We plunge ourselves to give distinct and sustainable comprssed air to our customer,
in the meantime continuously go after to save the sunning cost of compressor program for them.
Job, concentration, target is our company philosophy.
Q1. What is your solution assortment?
A: Our goods go over substitution hydraulic filter, Air compressor filters, Compressed air filter element, Hefty truck insert filters, Vacuum pump filters, and Some spare parts for compressors.
Q2. Is personalized filter or OEM available?
A: Yes, just supply your necessary technical specs and drawings.
Q3. Can you create in accordance to the samples?
A: Yes, we can make by your samples or technological drawings. We can develop new molds, but open up new mold payment charged, when you location bulk get, the mold charge can return back again.
This fall. What is your terms of packing?
A: Normally, we pack our products in neutral bins,outside brown carton cases. If you have lawfully registered patent, we can pack the merchandise in your branded packing containers following acquiring your authorization letters.
Q5. What’s the conditions of payment?
A: T/T 30% as deposit, and 70% before delivery. We will show you the photos of the goods and packages just before you spend the balancing.
Q6. What is your phrases of shipping and delivery?
A: (1)FOB (2)CFR (3)CIF.
Q7. How about your supply time?
A: Usually, under MOQ amount just take 5-7 functioning days after getting your advance payment. The distinct supply time depends on versions and the amount of your purchase.
Q8. What is your sample coverage?
|Gear Flex Coupling
|Gear Flex Coupling
What Is a Coupling?
A coupling is a device that connects two shafts together. It transmits power from one to the other and is used to join rotating equipment. It can also allow for some degree of misalignment and end movement. It is used in mechanical engineering and manufacturing. To learn more about couplings, read this article.
Mechanical connection between two objectsThe present invention relates to a method and assembly for forming a mechanical connection between two objects. The methods of this invention are suitable for connecting both solid and hollow objects. For example, the method can be used to make mechanical connections between two cylinders. This method is particularly useful for connecting two cylinders that are positioned near each other.
A coupling insert is a part of a vehicle’s drivetrain that absorbs vibrations. These inserts are designed to prevent couplings from moving out of phase. However, the coupling inserts themselves can wear out and need to be replaced. Universal joints are an alternative if the coupling is out of phase by more than one degree. In addition, internal bearings in the coupling need to be lubricated and replaced when they begin to show signs of wear.
Another embodiment of the invention includes a flexible coupling 25 that includes rearwardly-extending lugs that extend toward the coupling member 23. These lugs interdigitate with corresponding lugs on the coupling member 23. They are spaced circumferentially. A first elastic member 28 is interposed between lugs 26 and 27, and is adapted to yield in a counterclockwise direction. As a result, it absorbs torsional vibrations.
Blocks heat transfer
Thermal coupling occurs when a solid block is thermally coupled to the air or fluid passing through it. The amount of heat transferred through a solid block depends on the heat transfer coefficients of the materials. This paper presents a numerical model to understand how heat transfers through different block materials. This work also describes the thermal resistance network for a one-dimensional block.
In some cases, thermal coupling increases the heat transfer mechanism. As illustrated in FIG. 1D, a heatpipe coupler 112 couples two heatpipes 110-1 and 110-2. This configuration allows the pipes to be coupled to the heat source and to the condenser. In addition, the heat pipe couplers may have bellows at the ends to help facilitate linear motion.
Thermal coupling is achieved by ensuring that at least one block is made of a material with a lower thermal expansion coefficient than the annulus. Ideally, the block’s mean thermal expansion coefficient is at least twenty percent lower than the annulus’s mean thermal expansion coefficient. This ensures that the thermal coupling between the two parts is as efficient as possible.
Another type of thermal coupling is achieved by using flexible elements. These are often washers or springs. These components allow the blocks to maintain physical contact with the post 55, which means that the heat transfer is more efficient even at higher temperatures. The flexibility of these elements also makes it possible to choose an element that will not impede assembly.
Protects rotating equipment
A reliable, long-lasting coupling system can reduce the risk of damage to rotating equipment. Designed to protect against torque overload and wear, Voith torque-limiting couplings provide outstanding safety and reliability. As a result, they can deliver maximum performance and minimize equipment downtime. In addition to their long-term benefits, these solutions are ideal for applications where safety and reliability are of paramount importance.
A good coupling provides many advantages, including the ability to transmit power, compensate for axial movement, and absorb shock. It is essential to choose the proper coupling for your application based on the basic conditions of your rotating equipment. For example, if you have two shafts with parallel rotation axes, you should choose a parallel coupling. Otherwise, you should use an angular coupling.
Torque-limiting couplings can also provide protection for rotating equipment by disengaging at a specific torque level. This protects the drive shaft from undergoing catastrophic failure. Torque limiters are particularly helpful for high-value equipment. By preventing catastrophic failure, you can avoid expensive repairs and minimize equipment downtime.
Coupling guards are easy to install and provide effective protection for rotating equipment. These covers are made of sheet metal bent to fit over the shaft. They are durable and easy to remove when necessary. This type of guard can prevent employees from catching their hands, tools, or loose clothing on motor coupling components.
editor by czh 2023-01-31
adaptable shaft coupling 16156229 shaft coupling
compressor versatile coupling
good high quality&favorable price for compressor flexible coupling
extended daily life span for reduced price
Hongkong CZPT Business Limited was set up in 2000, located in Chang’an town,
HangZhou metropolis– “China Countrywide Equipment and Hardware town”
We are a Hello-Tech firm focus in investigation, advancement, manufacture and
distribution of air compressor sparts. With our abundant experience, profession technology
and demanding high quality control, our goods are extensively utilised in air compressor field
with excellent feedback and constant orders from far more than 2,000 customers in domestic
and oversea market place.We can solve any technological difficulties you could experience
with your air compressor and give many varieties of air compressor components for you.
SCREW AIR COMPRESSOR
Companies kits:unloading valve kits, Least strain valve kit,
Stop oil valve package, check valve package, thermostat valve package and much more
Valve assembly:air ingestion valve, thermostat valve, solenoid valve, minimal strain valve package, blow off valve, drain valve and much more
Rubber elements: hose, coupling, elbow, anti-vibration pad, housing, belt
Sensor: temperature sensor, strain sensor, oil amount sensor
Other areas: equipment wheel, controller, temperature switch, pressure change, cleaning agent
- Ø 24 several hours a working day, 7 times a 7 days
- Ø 1-end purchasing
- Ø Cheap, fast and efficient
- Ø adequate stocks
- Ø 12 many years encounters
- Ø Seriously top quality management
- Ø Superb strategy
Get in touch with
|Flexible Shaft Coupling
|Flexible Shaft Coupling
Types of Coupling
A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.
Flexible beam coupling
Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.
Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don’t require external power sources, since they use permanent magnets.
A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a “sliced” coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling’s outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system’s threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.
Overload safety mechanical coupling
Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.
The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a “sliced” body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings’ design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.
editor by czh 2022-12-08